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Mask electrostatic filter material

Mask electrostatic filter material Air filter media Polymer Melt-Blown Material Customized / R&D
PP Melt-Blown Filtering Fabric
AF-1100 / Black, White

Melt-blown cloth is a non-woven fabric technology that uses high-speed airflow to melt polymer materials such as polypropylene and spray them into fibers, then arranges the fiber materials horizontally, and finally heat-seals them with hot air. This technology has the advantages of small fiber fineness, uniform structure and high porosity, which makes the melt-blown cloth have excellent filtration performance and air permeability. This product has the characteristics of ultrafine fibers (fiber diameter 1 (2) ~ 5 microns), can filter dust, dust, air pollution, droplets through, has static electricity, can absorb bacteria, viruses, and improve the filtering effect of the mask.

PP Melt-Blown Filtering Non-woven Fabric | High Efficiency x Low Pressure Drop x Customizable

正視黑白 躺一站黑白 黑白45度 黑白特寫

Product Video

Fiber

Fiber overview Click to enlarge
Fiber preview under microscope
Fiber close-up Click to enlarge
Fiber preview under microscope

Front

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Back

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Feature Image

Feature Image Click to enlarge

Feature

  • High efficiency filtration
  • Light weight and comfortable
  • Low breathing resistance

Application

  • Medical Mask (ASTM2100 / EN14683)
  • Industrial particulate respirator (EN149 / N95 / N99)
  • Daily protection

Technical Information

By melting polypropylene at high temperature, the molten polypropylene is ejected through the melt-blown holes to form fine fibers, which are then guided by a fan to fuse the fine fibers into melt-blown nonwoven fabric.

  • Ultra-fine fibers with a wide range of fiber fineness and an average diameter < 5 μm
  • Small pore size and multiple gaps, improve filtration efficiency and low breathing resistance
  • High filtration efficiency, can be used as melt-blown material for N95 masks
  • Comply with ISO 9001/13485 quality management system certification
  • Environmentally friendly, naturally decomposable, non-toxic, hypoallergenic, lightweight
  • Available in white and black

Melt-Blown Filter Material for Face Masks – FAQ

Quick answers to common questions from buyers and engineers. (Made in Taiwan, global shipping supported)
Does ACME produce melt-blown filter material for face masks?
Yes. ACME's AF-1100 is a PP melt-blown nonwoven fabric (available in black and white), designed specifically for mask filtration layers. It features high filtration efficiency and low pressure drop, suitable for both medical masks and industrial particulate respirator structures.
Can I get a sample for testing before placing a bulk order?
Yes. We provide sample rolls or cut sheets along with basic physical properties and filtration/pressure drop data, allowing you to validate performance in your lab or pilot run before confirming your order.
Which mask grades and applications does this filter material support?
Applications cover medical masks (ASTM F2100 / EN 14683) and industrial particulate respirators (EN 149 / N95 / N99). The final mask classification depends on the complete structure, including inner/outer layers, nose clip, and ear loops, and must be verified through full product testing.
What are the typical filtration efficiency and pressure drop values?
AF-1100 features ultra-fine fibers and electrostatic charge filtration, providing "high efficiency with low breathing resistance."Actual values depend on basis weight, number of layers, and final mask design. We can provide measured data under specific test conditions for evaluation.
What colors, widths, and basis weights are available?
Standard colors are white and black. Width and basis weight can be customized per project to achieve the best balance between efficiency and pressure drop. We can also evaluate folding, slitting, or laminated composite configurations upon request.
What are the fiber fineness and structural characteristics of this melt-blown fabric?
The average fiber diameter is < 5 μm, with high porosity and uniform structure. It undergoes electrostatic treatment to enhance capture efficiency for fine particles, droplets, and aerosols, while maintaining good breathability and wearing comfort.
What quality certifications and compliance documents can you provide?
Our company is certified under ISO 9001 and ISO 13485 quality management systems, and holds medical device licenses issued by Taiwan’s Ministry of Health and Welfare. Certificate copies and third-party test reports (such as mask standard testing) can be provided upon request.
Do you support customization, OEM/ODM, and NDA confidential cooperation?
Yes. Acme Filter provide customized development services, including specification design, composite structure development, and production parameter optimization. OEM/ODM projects can be conducted under NDA agreements.
Where are ACME's mask filter materials manufactured and shipped from?
ACME manufactures in its own facility in New Taipei City, Taiwan, and supports global shipping. Shipping terms (FOB) can be flexibly arranged according to project and region.
What are the usual minimum order quantity (MOQ) and lead time?
MOQ and lead time vary depending on width, basis weight, color, and order volume. Standard shipments are by fabric roll. If you have tight production schedules, we can coordinate production and offer expedited options—please contact our sales team for details.

 

Interested in this material? Get a quote or request a sample today!

We provide full specifications, physical property data, and sample evaluation services to help you make fast purchasing decisions.

NO.57 HUSHAN ROAD, YINGGE DISTRICT, NEW TAIPEI CITY, 239006 TAIWAN   TEL:886-2-26789377、886-2-26789379   FAX:886-2-26789357   [email protected] 
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